Project Wartburg-Eisenach L251 5door Chili rescue project

So I have my LED projectors in

I also timing belt and serp belts .
They are the original ones from 2007

After that I did Led projectors into the headlights

Radio adapter loom also came in

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I got my brake hoses in from Germany(not sponsored in any way)

I used them before they deliver exact fitment.

I have adjusted my headlights to correct height (1.0-1.2%)

Pictures of timing belt (2006 Dec)

Painted a lot of parts including rear wheel arch and rear axle

Painted rear drums

Changed gearbox oil and new gaskets

Changed rear shocks (M401)

Changed rear lowering springs (L701)

Changed front brake hoses in

Changed front brakes to Materia brakes (254mm)

Will bleed system when rear brake lines,hoses and master cylinder has been changed

Installed correct self lock bolt (Subaru oem) for the shifter link

Waiting on Trevis Subframe with Stabilisator

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Just received email from RDW.

They approved the registration.

Due long not been registered they need to check with the German amt if it is not stolen…

paid import tax a 0,00 euro

Removed and repaired the rust

Painted the whole undercarriage red

Deep cleaned/rejuventad the interior

Polished the whole car removing the haze on the roof

got my subframe in

maybe installed L276 steering wheel

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Detailed engine bay

Installed Terios BMC 22.66mm

Replaced thermostat and coolant (G12, JASO M325)

Cleaned up paravane under the wipers

Painted wipers and paravane trim

Cleaned paravene

Replaced subframe (better one), added sway bar, links and new wishbones

Bolts are very hard to remove esp. rear wishbones ones.

Installed new rear brake lines all new.

Installed brake hoses rear braided

Bleeded brake system

Made a between connection piece
Next time no need to remove subframe

Emptied fuel tank for L701 fuel tank swap

painted Hammerrite behind the subframe

Tested the suspension and did a Italian tuneup

Broken in brake pads and discs

Been long day worked from 03:30 till 20:00

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[quote=ā€œenshiu, post:23, topic:7244ā€]…Due long not been registered they need to check with the German amt if it is not stolen…[/quote]Strange. When I brought in my L601 from the Netherlands to Germany, nobody bothered to care if it was stolen or not. The inspection facilities here concern themselves only with safety and emissions issues. Their authority doesn’t extend to policing

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What is an ā€œItalian Tune Upā€?

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this car has been deregistered for too long.

After 5 years they print it out in the archive and delete it in the system

Manual labour to find the paperwork back

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Its a stereotype of Italian drivers that they use the rev limiter as the ā€˜change up’ point in each gear while driving.

An ā€˜Italian tune up’ is a term for driving the car hard in low gears to really exercise the engine and blast out any deposits from being driven slowly in high gears (by old people usually!) It tends to work really well for getting the catalytic converter nice and hot to get through emissions tests for example

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A lot done yesterday and today:

battery holder and rods

Speakers
Cabin filter

Got my licence plates

Installed new tyres
Filled the A/C

On the road back a P1349 code
DVVT solenoid disconnected and went to work
Cleaned DVVT solonoid as it was clogged
Resanded rear bulkhead
Repaint rear with Hammerrite with black
Redone rear bolt for licence plate and replaced the rear square m6s

Painted front paravane trim with crinkled paint
Repaired the mid pipe flange to rear pipe
Cleaned tank outside painted it
Replaced the tankvent valve
Cleaned tank filler steel connection with sandpaper and cleaned hose also from rust
Replaced battery holder with a Subaru vivio battery holder
Replaced battery tray with a Suzuki alto 2012 batterytray


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Just curious does taking so many pics as your working slow you down heaps? I couldn’t imagine trying to take so many. Every couple of minutes I feel I would have to wash my hands get phone or camera take photos, do a little bit and repeat.
Not picking on your process just wondering if it takes a lot longer and if it gets annoying to do so? Also do you sell the images on other platforms as stock photo’s or something else? Genuinely curious.

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no I want to keep it. Its every time I finished a category I take picture.

Some picture are taken between some time I place it then in one reaction.

One of my helpers take pictures for me so I can keep going working and dont need to clean hands a lot

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Got APK inspection today.

No comments on the mods
as they are stunned at the work I have done

Also got my emission sticker in

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Washed the car from dirt

No brush just only water

Found my L251/276 floor mats

Deep washed it and drying now

Found a invoice when the car was bought new

1L:21km = 4.76L/100km is good for its age will see what the lucas injector cleaner will do

Took the driver seat out and found a donor seat to replace the fabric

Greased really thin the headrest pins as they didnt move good

My mother is good at sewing
She replaced the fabric, filled the foam up to its original height

I also lubricated the ignition lock

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I did paint the oxidised parts of the Trevis wheels

Will remove the silver paint off the tyre soon

I also made a nightshot of the car

The Chili has never been running highway speeds higher than 100 km/h
So I am pushing it this time to get the engine a bit looser

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My evap valve has failed this week.

Will inspect it later and replace what is needed

So far no problems except that

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replaced fuel tank due rust leak
replaced evap system due collapsed canister
replaced evap sensor
did alignment on the chili
sprayed wax in all crevices under the car

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What were the specification results of the alignment? Were adjustments required or did you have this done, as a precautionary measure?

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Because of the suspension and subframe upgrade

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